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Robot fing tak takte field-a aluminium alloy high pressure casting hman dan
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Robot fing tak takte chu precision joint housing a ni
Robot fing tak takte ruh (joint) hian mihring taksa ruh (joint) ang bawkin, thil mamawhna sang tak a nei a, chu chu flexibility leh bearing capacity pahnih a ni. Aluminium alloy high-pressure casting process hmang hian joint housing chuan molding process chhungin complex mold kil tenau zawng zawngah aluminum alloy liquid chu dik takin a khat thei a ni. Entirnan, six-axis industrial robot wrist joint housing hian a wall thickness chu 3-5mm chauh a nei a, mahse torque 50-100N・m a tuar thei a, hei hi high-pressure casting-in a pek dense organizational structure vang a ni. Production-ah chuan 660±5°C-a temperature chu chiang takin kan control a, chu chuan aluminum alloy chu 100-150MPa pressure sang takah mold nen a in fit nghet theih nan, housing-a dimensional accuracy chu ±0.1mm a thlen theih nan leh surface roughness Ra chu 1.6μm chhunga control a nih theih nan, high-precision assembly leh smooth operation of joint components te pawh a awm.
Reducer in sakna tur
Core transmission component a nih angin robot reducer housing quality hian transmission efficiency leh stability a nghawng nghal vek a ni. Aluminium alloy high-pressure casting hmanga siam reducer housing hian thermal stability tha tak leh mechanical property tha tak a nei a. Entirnan harmonic reducer housing hi han la ila. A lian lo hle nachungin, a structure complex tak a nei a, ha meshing tha tak tak leh a chhungah mounting holes a awm bawk. Casting process chhung hian advanced mold design leh optimization technology hmangin 0.05mm chhunga housing deformation chu 80-120MPa alternating stress hnuaiah kan control a ni. Chutih rual chuan, surface treatment process bik hmangin, housing-a wear resistance chu tihpun a ni a, robot-in high-frequency reciprocating motion a neih laiin transmission accuracy a awm a, maintenance cost a tlahniam a, service life pawh a ti rei a, intelligent robot-in a kal dik theih nan transmission guarantee rintlak tak a awm bawk.
Controller awmna hmun
Robot fing tak controller housing hian pawn lam boruak atanga internal precision electronic components te a humhim mai bakah heat dissipation performance tha tak a nei tur a ni. Aluminium alloy high-pressure casting hmanga siam controller housing hian heat dissipation rib 10-15 zet chu optimized heat dissipation rib structure design hmangin 150-200mm a sei zawng zawngah inang tlang taka sem darh a nei a, a inkar chu 3-5mm-ah chiang takin control a ni. Robot hian a hnathawh chhunzawm zel laiin lumna a siam chhuah hian aluminium alloy-a thermal conductivity sang tak (thermal conductivity 100-200W/(m・K)) chuan rang takin shell chung lamah lumna a transfer thei a, chutah chuan electronic component-te hnathawhna hmun him (a tlangpuiin 60°C aia tam lo) chhunga temperature chu heat dissipation ribs leh boruak inzawmna hmangin a control thei a ni. Chutih rual chuan a electromagnetic shielding performance tha tak chuan electromagnetic interference a veng tha hle a, controller hnathawh dan nghet tak a siam bawk a, hei hi robot fing tak "thluak" tha tak tan chuan venhimna nghet tak a ni.
01 a ni
FAQ
Q1: Engtin nge high-frequency hmanna hnuaiah aluminium alloy high-pressure casting hmanga siam robot parts te hi a chhe thei lo ang?
A1: Materials source kha khauh takin kan control a, aluminum alloy quality tha tak tak kan thlang a, an tensile strength 250-300MPa a thlen theih nan. High-pressure casting process chhung hian process parameter control dik tak hian casting chhungril structure chu a ti dense a, pores leh inclusions ang chi defect te a ti tlem bawk. Chutih rual chuan, a hnu lama heat treatment tihchakna hmang hian internal stress a bo a, components te fatigue strength pawh a ti tha lehzual a ni. A hmanna tak takah chuan simulation test hnuah pawh robot joint shell hian 10^7 cycles of loading hnuaiah stable performance a la nei thei tho a, high-frequency hmanna mamawh a phuhruk thei a ni.
Q2: Robot castings complex shape nei te dimensional accuracy hi a dik thei ang em?
A2: A dik e. Mould siamna technology hmasawn tak tak leh precision casting hmanrua kan hmang thin. Mould design stage-ah chuan computer simulation analysis hmangin pouring system leh mold temperature field distribution te chu kan ti tha thei ang. Casting process chhung hian aluminum alloy liquid chu high-precision injection device hmangin speed sang leh pressure sang takin mold cavity chhungah dik takin fill a ni a, chutiang chuan casting dimensional accuracy chu IT7-IT8 level a thleng thei a, key parts dimensional deviation chu ±0.05mm chhungah control a ni a, hei hian intelligent robots te tan high-precision assembly mamawh chu a phuhruk kim vek a ni complex ang chi casting te pawh a awm.
Q3: Aluminium alloy high-pressure casting hmanga robot part cast te hi a chhe thei em?
A3: Hei atan hian venhimna tha famkim kan nei a. A hmasa berin, aluminum alloy material bawlhhlawh tlem zawk thlang la, chu chuan fundamentally a corrosion hlauhawmna a tihziaawm ang. Casting zawhah hian special surface treatment anodizing ang chi te chu tih a ni ang a, chu chuan dense oxide film a siam ang a, a thickness chu 10-25μm thleng a ni ang. He film hian corrosion resistance tha tak a nei a, industrial environment-a corrosive media acid, alkalis leh salt te chu a do thei hle. Salt spray test hnuah chuan treated castings te hian darkar 500 chhunga salt spray environment-ah a chung lamah corrosion langsar tak a nei lo a, hei hian boruak khirh takah robot component-te chu hun rei tak chhung chu a nghet thei ang bera hnathawh a tichiang a ni.
Q4: Aluminium alloy high-pressure casting robot components customized te tan chuan delivery cycle hi a rei em?
A4: Customized production process puitling tak leh supply chain system tha tak kan nei a. Customer mamawh atanga mould design leh manufacturing thlengin, product trial production leh mass production thlengin link tin hi a inzawm tlat a ni. Conventional size leh structure-a customized part-te tan chuan a tlangpuiin kar 3-4 chhungin delivery a zo thei a; complex leh part lian tan chuan delivery cycle hi kar 6-8 chauh a ni. Chutih rual chuan customer te nen real-time communication kan vawng reng ang a, production hmasawnna chungchangah a hun taka feedback kan pe ang a, customer project te pawh a kal tluang ang.
Q5: Aluminium alloy high-pressure casting robot parts man hi a sang em?
A5: Hun rei tak chhunga hlawkna tur thlirna atang chuan cost advantage hi a chiang hle. Aluminum alloy raw materials man hi engineering plastic thenkhat aiin a sang deuh hlek a, mahse high-pressure casting process hian near-net molding a ti thei a, material utilization rate chu 85% - 95% thleng a ni a, hei hian a hnu lama processing allowances a tihtlem phah a ni. Chutih rual chuan mass production lai hian mould sharing cost a tlahniam a, casting performance pawh a stable a, quality lama harsatna avanga rework leh scrap cost a tlahniam bawk. Traditional manufacturing process nena khaikhin chuan a senso zawng zawng hi 20% - 30% in a tlahniam thei a, hei hian robot company fing tak takte tan component solution man tlawm zawk a pe a ni.